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Custom Flight Cases Manufacturer UK

Flight Case Services

 

Our services follow one simple principle: build cases that are practical, durable, and fit for real working environments. 

All work is handled in-house in the UK, ensuring full control over quality and consistency throughout the process. You will have direct communication with our team from initial enquiry through to completion, allowing for clear understanding and efficient delivery. 

We can work from technical drawings, existing case specifications or physical equipment measurements.

We provide fast and realistic lead times, along with clear and competitive pricing, so you know exactly what to expect at every stage. 

Our Services at a Glance

Bespoke Flight Case Manufacturing

Each case is built around how it will be used, not from a standard template. We support both one-off custom jobs and larger production runs, with fast turnaround and consistent accuracy. 

We offer extensive flight case customisation, including:

  • Custom foam inserts, foam-lined interiors and padded protection 
  • Removable or hinged lids 
  • Access doors and panels 
  • Cable management (cable traps and routing) 
  • Internal divisions and compartments 
  • Trays and lift-out sections 
  • Removable and sliding drawers
  • Branding, engraving, and labelling 
  • Castors, handles, and stacking features 
  • Flaps and vents
  • Variety of thickness of plywood, astaraboard (heavy duty flight panel) and colours as well as texture finish

Custom Rackmount Flight Cases

We manufacture rackmount flight cases for professional equipment across multiple industries, suitable for Audio and PA systems, IT and server equipment, Broadcast and production gear and many more.

Specifications include:

  • Sizes from 1U to 42U with variety depths
  • Shock-mounted/foam-mounted rack systems
  • Front, rear, and triple-lid configurations 
  • Ventilation and airflow integration 
  • Stackable and transport-ready designs 
  • Heavy-duty castors and mobility options

Custom Foam Inserts

We manufacture precision-cut foam inserts tailored exactly to your items, ensuring a secure fit and a professional finish. These are commonly available in black or grey, with other colour variations available on the market, as well as a range of thicknesses and layer combinations. 

We Offer:

  • Fully custom foam layouts based on your equipment 
  • CNC-cut and laser-cut foam for high accuracy 
  • Options for single-layer or multi-layer foam designs 
  • Lift-out sections and layered protection systems
  • Laser cutting and engraving 

We supply a range of materials to suit different applications:

  • Soft foam – for delicate surfaces and light protection 
  • Medium density foam – general-purpose protection 
  • High-density foam – heavy-duty and industrial use
  • Medical grade foam and antistatic foam

 

CNC and Laser Cutting Services

We offer professional CNC/laser cutting services for a wide range of materials:

  • Wood laminates 
  • MDF 
  • Plastics 
  • Foam 

that is perfect for small or large-scale projects for:

– Sign makers
– Event Planners
– Exhibitors
– Interior Designers
– Construction Industry.

 

Repair & Modification Services

 

We provide flight case repair and modification services for cases manufactured by us, helping extend the life of your case wherever possible.

We understand that a new case is not always the most budget-efficient option, so we aim to improve and adapt your existing case when practical.

Services include:

  • Replacement of hardware and fittings 
  • Structural repairs 
  • Re-foaming with new custom foam inserts or foam padding
  • Internal modifications, including: 
    • Trays 
    • Divisions 
    • Compartments 
    • Drawers (where structurally possible) 
  • Adjustments for new or updated equipment 

Each case is assessed individually to ensure the solution is practical, safe, and cost-effective

 

Gun Cases and Foam inserts Service (RFD)

 

This allows us to provide a fully compliant, in-house service for sporting and shooting equipment, including custom cases and precision-cut foam inserts.

This service includes:

  • Secure and compliant handling of regulated equipment during production 
  • Custom-built cases for clay shooting, practical shooting, and sporting use 
  • Precision-cut foam inserts for safe storage and transport 
  • Ability to receive, hold, and return equipment as part of the build process

 

 

Benefits:

  • No need for third-party handling 
  • Faster turnaround and simpler process 
  • Fully compliant with UK regulations 
  • Safe, controlled, and professional environment 

This service is ideal for shooting enthusiasts, sports users, police forces, military personnel, gamekeepers and professional applications requiring reliable and compliant transport solutions

 

Design, Engineering & R&D

Our approach is based on practical research and development (R&D), shaped by real-world usage.

We continuously test materials for strength and durability, refine internal layouts for better equipment protection, improve handling, stacking, and transport features, and adapt designs based on customer feedback. 

This ensures every case is not just built to size but built to perform over time in demanding environments.

Whether you need a simple transport case or a fully customised system, we focus on delivering a solution that works reliably over time.